Structural Coupling in EMWORKS

Structural coupling in EMWORKS links electromagnetic solvers with mechanical stress/deflection analysis. It lets you transfer electromagnetic forces, pressures, and losses to a structural or thermal–structural model to evaluate deformation, stress, and fatigue.

  • Map magnetic, electric, or Lorentz forces from EM analysis onto solid bodies

  • Compute resulting displacement, stress, strain, and safety factors

  • Assess stiffness, deformation, and contact behavior under electromagnetic loading

Structural coupling
Structural coupling

Key Features of EMWORKS Structural Coupling

  1. 1

    Electromagnetic → structural load transfer: Map magnetic, electric, or Lorentz forces and pressures from EM analysis onto solid bodies or assemblies.

  2. 2

    Static and modal stress analysis: Compute displacement, stress, strain, safety factor, and natural frequencies under electromagnetic loading.

  3. 3

    Thermo-mechanical coupling: Use EM losses (J·E, core loss, dielectric loss) as heat sources and evaluate thermally induced deformation and stress.

  4. 4

    Multiphysics workflow: Electromagnetic → thermal → structural chaining in one environment for consistent geometry, mesh, and materials.

  5. 5

    Material and geometry checks: Compare alternative materials and cross-sections against stress limits, stiffness targets, and fatigue constraints.

Applications for Structural Coupling

  • Electric machines (motors, generators)– Magnetic forces on teeth, yokes, and rotors; deformation, vibration, and noise risk.

  •  

    Transformers and reactors – Core and winding forces under load, inrush, and short-circuit; clamping stress and tank loading.

  • Solenoids and actuators– Plunger/armature forces, contact impact, and housing deformation during operation.

  • Busbars, conductors, and rails – Electrodynamic forces under fault currents; mechanical support and bracing requirements.

  • Magnetic bearings and levitation systems – Stiffness, deflection, and stress in rotor and stator parts under electromagnetic loads.

  • High-power and HV equipment – Structural impact of electromagnetic forces and thermal expansion in switchgear, HV terminals, and clamps.

Results of EMWORKS Structural Coupling

Displacement

  • Ux : Displacement in x direction
  • Uy : Displacement in y direction
  • Uz : Displacement in z direction
  • Ur : The resultant displacement

Stress

  • Von Mises Stress
  • SXX : Normal stress in the X direction
  • SYY : Normal stress in the Y direction
  • SZZ : Normal stress in the Z direction
  • SXY : Shear stress in the Y in the YZ plane
  • SYZ : Shear stress in the Z in the XZ plane
  • SZX : Shear stress in the Z in the YZ plane
  • PS1 : First principal stress
  • PS2 : Second principal stress
  • PS3 : Third principal stress
  • Stress intensity (P1-P3)

Strain

  • Von Mises Strain
  • EXX : Normal strain in the X direction
  • EYY : Normal strain in the Y direction
  • EZZ : Normal strain in the Z direction
  • EXY : Shear strain in the Y in the YZ plane
  • EYZ : Shear strain in the Z in the XZ plane
  • EZX : Shear strain in the Z in the YZ plane
  • PE1 : First principal strain
  • PE2 : Second principal strain
  • PE3 : Third principal strain
  • Tresca

Reaction Force

  • RFX : Reaction Force in the X direction
  • RFY : Reaction Force in the Y direction
  • RFZ : Reaction Force in the Z direction

3D Safety Factor

  • Von Mises Stress Failure Criterion
  • Maximum shear stress Failure Criterion
  • Maximum Normal Stress Failure Criterion
  • Mohr Coulomb Failure Criterion
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